Why Heat Treatment is Needed

In India we were controlling pest in wooden packing material by doing fumigation, that was in progress upto 2007 – 08. While in European countries when they were exporting material to other countries in 2005, USA, Germany, Italy, France etc countries totaly stopped using Methyl Bromide for wood packing material. In those days we were extensively using Methyl Bromide for export wooden packing. Under ISPM 15 first heat treatment plant was started in India on 01-09-2004 and slowly now there are more than 300 plants are available in India.

Methyl Bromide was able to control insects and pests, its eggs, larva, pupa and adult. Methyl Bromide was able to penetrate in eggs, that is why there wont be any further life cycle of insects, pests, wood borer. But there was a limitation with Methyl Bromide, it can control insects or pest from eggs to larva, pupa adult. If wood have more than 15% moisture, Then it wont give effective result, as well as a wood contain more than 35% of moisture in the wood, during export in container then it is observed a development of fungal on wooden consignment / mold in transit which was also not acceptable under ISPM 15 rules and regulation, Because it is bacterial development.

In heat treatment when core temperature is 56 degree and if plant run more than 30 – 45 minutes it will kill eggs, larva, pupa and adult insects, pests, wood borer, as well as when moisture percentage reduce to 15% from 35% it becomes very good wood and no chance of development of fungal / mold. Even there was no alternative for wood packing material except Methyl Bromide, but Methyl Bromide is depleting ozone layer that is why heat treatment is alternative to Methyl Bromide and that is why they want to reduce the use of Methyl Bromide for environment purpose.

why-heat-treatment-is-needed-Powder-Post-Bettel-in-Wooden-Box-min
why-heat-treatment-is-needed-Powder-Post-Bettel-in-Wooden-Box1-min
RRR-200-min

Powder Post Beetle in Wooden Box creating powder, after chewing cellulosic material.

1-min
2-min
3-min1

4-min1
5-min1
6-min

7-min
8-min
9-min

powder-post-beetel-6
powder-post-beetel-7
powder-post-beetel-8 (1)

powder-post-beetel-11 (1)
powder-post-beetel-10
powder-post-beetel-9

powder-post-beetel-3
powder-post-beetel-12
powder-post-beetel-13

Extent of damages done by powder post beetle. It is loss of national income and not allowed to use as a packing for export consignment unless treated.
powder-post-beetel-4
powder-post-beetel-2
powder-post-beetel-1
Think before selecting wooden pallet for packing, if you do not do any fumigation or heat treatment to pallet than ready to loose money on box strapping palletizing material and labour and it will not be acceptable in export and the country who imports.

20140930_113553-min
20140930_113602-min
20140930_113620-min

20140930_113634-min
20140930_113652-min
20140930_113656-min

In cut size of wooden logs, planks, runners, etc with full log fungal development, that is why heat treatment is needed. Fungal development cannot controlled with methyl bromide because it is a bacterial development and due to higher percentage of moisture, and to remove higher percentage of moisture heat treatment is required.

Heat Treatment Process

Process 1 : Moisture reading and recording of wood before heat treatment / sample photograph of pallet / logs / wood or part of box or full box weight on weighing scale before heat treatment / after heat treatment see the difference (It is only for educating the client).

  • Weighing the log wood before heat treatment.
  • Weight of wooden log after heat treatment.
  • Quiet advantageous, it kills insects, pests and moisture.
  • Gives more strength to wood.
RRR-188
RRR-188
RRR-188

Process-3

Here,you can see that the weight before heat treatment wood measurement was 15,130 gm and the weight after heat treatment wood measurement is 14,090 gm.

Process 2 : Loading the material inside the plant
loading material inside plant 1-min
loading material inside plant 2-min
loading material inside plant 3-min

loading material inside plant 4-min
loading material inside plant 5-min
loading material inside plant 6-min

loading material inside plant 7-min
loading material inside plant 8-min
loading material inside plant 9-min

loading material inside plant 10-min
loading material inside plant 11-min
loading material inside plant 12-min

loading material inside plant 13-min
20150307_123646
20150307_124028

Process 3 : Proper adjustment of material inside the plant for better result of heat treatment.
1-72
20141018_172030
20150421_101132

Process 4 : Starting the plant.
20140925_180211
20140926_125524
20150307_124531

Process 5 : In heat treatment when core temperature is 56 degree and if plant run more than 30 – 45 minutes it will kill eggs, larva, pupa and adult insects, pests, wood borer, as well as when moisture percentage reduce to 15% from 35% it becomes very good wood and no chance of development of fungal / mold. Even there was no alternative for wood packing material except Methyl Bromide, but Methyl Bromide is depleting ozone layer that is why heat treatment is alternative to Methyl Bromide and that is why they want to reduce the use of Methyl Bromide for environment purpose.
1-5
1-25
1-5

Extraordinary damper design releasing moisture & collection of humidity at certain interval.

1-25
1-42
1-42

Data login.
Process 6 : After completion of heat treatment process, not immediately but after sometime when room temperature of the plant comes to normal atmospheric temperature than we can open plant. Than we have to bring out the material from plant. Than we have to measure moisture percentage at random in stock. Than we have to put our ISPM number, than date and batch number and we have to record everything on our computer which data we received during process time.
20140814_1636391
20140925_191114
photoes-2631

20140814_1636391
20140925_191114
photoes-2631
Maximum discharge of water from pinewood.

20140814_1636391

Rubamin client

20140925_191114

Moflex Susspension (Client)

photoes-2631

Moflex Susspension(Client)

20140814_1636391

Moflex Susspension(Client)

20140925_191114

Moflex Susspension(Client)

photoes-2631

Dipak Nitrate(Heat Treatment Client)

In the same way we can load pallet material for heat treatment.

20140814_1636391

Sourcing managers visits our plant.(Rubamin Client)

20140814_1636391

Site managers visits our plant.(Fimenich)

Process 7 : We have to supply certificate to our client along with our data chart and graph to prove our bonafide that we have run the plant.